Shop From Local Manufacturers & Sellers of Gaylord Boxes.
What you'll get from reading this: Learn how to cut your packaging costs by up to 75% while getting sturdy boxes that work just as well as new ones.
Gaylord boxes are big, strong cardboard containers. Think of them as giant shipping boxes that sit on wooden pallets. Most measure 48 inches by 40 inches - the same size as a standard pallet.
These boxes have thick walls made of multiple layers of cardboard. More layers mean stronger boxes that can hold heavier items and stack higher.
You save money. Used boxes cost 25% of what new ones cost. If a new box costs $20, a used one costs about $5.
They still work great. Used boxes that are sold have been checked. They can still protect your products and stack safely.
You help the environment. Using boxes again keeps them out of landfills.
Prices depend on how many you buy:
Small orders (under 50 boxes):
Large orders (over 200 boxes):
Example: A Portland manufacturer switched from new 3-wall boxes ($60 each) to used ones ($12 each). They saved $4,800 on their monthly order of 100 boxes.
RePackify serves the Portland metro area, including Beaverton. They offer:
Other suppliers operate throughout Oregon, serving cities like Salem, Eugene, Bend, and Medford. Many offer free pickup of your old broken boxes when they deliver new ones.
Local pickup: Drive to the supplier's warehouse. Best for small orders under 20 boxes.
Small delivery: For 20-50 boxes, most suppliers use regular freight trucks.
Full truckload: For orders over 200 boxes, you get a whole truck. This gives you the best price per box.
Most suppliers deliver throughout Oregon. Portland area gets the fastest service, usually within 2-3 days. Other cities might take 4-5 days.
Measure your products first. A box that's too big wastes space and money on shipping. Too small and your items won't fit.
If you don't have pallets, buy full-bottom boxes. If you have pallets, slip-sheet boxes cost less.
Agriculture: Farmers use large boxes for apples, berries, and other produce. 4-wall boxes work best for heavy fruit.
Manufacturing: Electronics and parts companies prefer 3-wall boxes with full bottoms for easy handling.
Recycling: Recycling centers use any size that fits their materials. They often buy mixed lots to save money.
When you buy used boxes, you're part of a recycling loop:
Boxes get used for shipping
Instead of throwing them away, companies sell them
You use them again
When they're too worn out, they go to paper recycling
This keeps boxes useful for months or years instead of throwing them away after one use.
Step 1: Figure out what size and strength you need
Step 2: Decide how many boxes you use per month
Step 3: Contact suppliers for quotes
Step 4: Start with a small order to test the boxes
Step 5: Scale up once you're satisfied
Used Gaylord boxes give you the same protection as new boxes at a fraction of the cost. In Oregon, you have good options for suppliers, especially around Portland. Start small, test the quality, then scale up your orders to maximize savings.
The key is finding a reliable supplier who checks their boxes and offers good customer service. Once you do, you'll wonder why you ever bought new boxes.