Gaylord Box Specifications

Detailed gaylord box specifications including wall construction, ECT ratings, weight capacities, and condition grades for all standard sizes.

Wall ConstructionECT RatingsWeight Capacity

Gaylord Box Grades

Best for	Characteristics	Description	Grade	Pricing
Food-grade applications, export, high-value products	No visible wear or damage, All corners intact and square, No tape residue or markings... +2	Unused or single-use boxes in excellent condition	Grade A (New/Like-New)	Premium pricing (80-100% of new)
General bulk materials, internal use, warehousing	Minor corner wear acceptable, Some tape residue or markings, No structural damage... +2	Previously used but structurally sound	Grade B (Good)	Standard pricing (60-80% of new)
One-way shipping, light materials, cost-sensitive applications	Visible corner damage or crushing, Heavy tape residue or staining, Some panel deformation... +2	Functional but showing significant wear	Grade C (Fair)	Discounted pricing (40-60% of new)
Cardboard recycling, not suitable for shipping	Structural damage or collapse, Water damage or contamination, Missing panels or severe crushing... +2	Beyond safe use, suitable for recycling only	Scrap/Parts	Recycling value only

Sizes

48×40×36

Bottom style: Full overlap
Ect rating: ECT-32
Notes: Most common size - fits standard pallet
Stack height: 3-4 high
Usage: General bulk materials, parts
Volume: 27.8 cu ft
Wall type: 3-Wall
Weight capacity: 1,200 lbs

48×40×30

Bottom style: Partial overlap
Ect rating: ECT-26
Notes: Lower profile for lighter materials
Stack height: 4-5 high
Usage: Textiles, foam, light parts
Volume: 23.1 cu ft
Wall type: 2-Wall
Weight capacity: 800 lbs

48×40×48

Bottom style: Full overlap + insert
Ect rating: ECT-44
Notes: High capacity for dense materials
Stack height: 2-3 high
Usage: Metal parts, heavy components
Volume: 37.0 cu ft
Wall type: 4-Wall
Weight capacity: 1,800 lbs

48×40×45

Bottom style: Full overlap
Ect rating: ECT-36
Notes: High volume applications
Stack height: 3 high
Usage: Plastic pellets, agricultural products
Volume: 34.7 cu ft
Wall type: 3-Wall
Weight capacity: 1,500 lbs

42×42×40

Bottom style: Domelock
Ect rating: ECT-32
Notes: Square format - telecom industry
Stack height: 3 high
Usage: Electronic components, telecom
Volume: 28.6 cu ft
Wall type: 3-Wall
Weight capacity: 1,300 lbs

48×45×36

Bottom style: Full overlap
Ect rating: ECT-32
Notes: Automotive industry standard
Stack height: 3-4 high
Usage: Automotive parts, trim pieces
Volume: 29.7 cu ft
Wall type: 3-Wall
Weight capacity: 1,250 lbs

41×41×38

Bottom style: Domelock + insert
Ect rating: ECT-71
Notes: Heavy-duty octagonal
Stack height: 2-3 high
Usage: Metal components, heavy parts
Volume: 24.8 cu ft
Wall type: 5-Wall
Weight capacity: 2,200 lbs

48×48×36

Bottom style: Full overlap + insert
Ect rating: ECT-48
Notes: Chemical drum industry
Stack height: 2-3 high
Usage: Chemical containers, drums
Volume: 33.8 cu ft
Wall type: 4-Wall
Weight capacity: 1,900 lbs

Truckload quantities

Notes	Quantity	Stack height	Variant	Weight
Thinnest wall allows highest count	1,000 boxes	Collapsed/flat	2-Wall Boxes - 53' Dry Van	3,000-4,000 lbs
Most common wall type	700 boxes	Collapsed/flat	3-Wall Boxes - 53' Dry Van	4,200-5,600 lbs
Heavy-duty construction	550 boxes	Collapsed/flat	4-Wall Boxes - 53' Dry Van	5,500-7,150 lbs
Thickest wall, same as 4-wall count	550 boxes	Collapsed/flat	5-Wall Boxes - 53' Dry Van	6,050-8,250 lbs
Reduce 53' counts by ~15%	Varies by wall type	Collapsed/flat	Mixed Sizes - 48' Dry Van	Varies

Wall constructions

Gaylord Box 1

Best for: Light materials, one-way shipping, cost-sensitive applications
Construction: Single flute between two liners
Cost level: Lowest cost
Durability: Single use only
Ect range: ECT-23 to ECT-26
Reusability: Not recommended for reuse
Thickness: 1/8 inch (3mm)
Wall type: 2-Wall
Weight range: 600-900 lbs

Gaylord Box 2

Best for: General bulk materials, standard applications
Construction: Two flutes with three liners
Cost level: Standard pricing
Durability: 2-3 uses typical
Ect range: ECT-32 to ECT-40
Reusability: Good for multiple uses if handled carefully
Thickness: 3/16 inch (5mm)
Wall type: 3-Wall
Weight range: 1,000-1,600 lbs

Gaylord Box 3

Best for: Heavy materials, multiple reuses, high-value contents
Construction: Three flutes with four liners
Cost level: Premium pricing
Durability: 3-5 uses typical
Ect range: ECT-44 to ECT-55
Reusability: Excellent reusability with proper handling
Thickness: 1/4 inch (6mm)
Wall type: 4-Wall
Weight range: 1,500-2,200 lbs

Gaylord Box 4

Best for: Heaviest materials, maximum reuse, export shipping
Construction: Four flutes with five liners
Cost level: Highest cost
Durability: 5+ uses possible
Ect range: ECT-61 to ECT-75
Reusability: Superior reusability for heavy-duty applications
Thickness: 5/16 inch (8mm)
Wall type: 5-Wall
Weight range: 2,000-2,800 lbs

Key Facts for Gaylord Box Trading

This page contains specifications and industry standards for gaylord boxes. Always verify specifications with your supplier before purchasing.

IMPORTANT DISCLAIMER

All used gaylord boxes are sold AS-IS with NO WARRANTIES, guarantees, or representations of any kind. Specifications, grades, and condition information are estimates only. Buyers are solely responsible for inspection and suitability determination.