Shop From Local Manufacturers & Sellers of Gaylord Boxes.
What you'll get from this guide: Learn how to cut your packaging costs by up to 70% while getting strong, reliable boxes for your business needs.
Used Gaylord boxes cost much less than new ones. You can pay $5-12 per box instead of $35-42 for new boxes. That's real money saved on every shipment.
These boxes are built to last. Even used ones can hold 1,000 to 3,000 pounds. Most businesses find used boxes work just as well as new ones for their needs.
Think of Gaylord boxes as giant cardboard containers that sit on pallets. They're much bigger than regular shipping boxes. Most are about 4 feet wide, 3 feet deep, and 3-4 feet tall.
Businesses use them for:
The most popular size is 48" x 40" x 48". This fits perfectly on a standard pallet.
Other common sizes include:
Simple rule: The first two numbers are the base size. The third number is the height. Pick height based on what you're shipping.
Gaylord boxes come with different wall thicknesses:
2-wall boxes: Good for light items (under 500 lbs)
3-wall boxes: Standard choice for most businesses (500-1,500 lbs)
4-wall boxes: Heavy-duty option (1,500-2,500 lbs)
5-wall boxes: Maximum strength (2,500+ lbs)
Example: If you're shipping auto parts, go with 4-wall. If you're shipping pillows, 2-wall works fine.
Expect to pay $5-12 per used box in Minneapolis. Price depends on:
Money-saving tip: Buy a full truckload (about 500 boxes) to get the best price.
RePackify stands out as one of Minnesota's largest suppliers. They serve Minneapolis and nearby areas like St. Paul, Bloomington, Edina, and Brooklyn Park. They offer different wall strengths and both rectangle and octagon shapes.
Other suppliers operate in the area, but quality and service vary. Look for suppliers who:
Good condition means:
Avoid boxes with:
Most suppliers in Minneapolis offer delivery. Expect:
Planning tip: Order enough boxes for several months to qualify for free delivery.
Figure out what you need: Size, wall thickness, and quantity
Get quotes from multiple suppliers: Prices can vary by $2-3 per box
Ask about delivery: Factor this into your total cost
Check their return policy: Good suppliers offer 30-day returns
Place your order: Most suppliers can deliver within 1-3 days
Storage: Keep boxes in a dry place. Moisture makes cardboard weak.
Inspection: Check each box before using. One weak box can damage your entire shipment.
Reuse: Quality used boxes can often be used 2-3 more times before recycling.
Don't: Buy the cheapest boxes without checking quality Don't: Order just enough - buy extra for damaged or lost boxes Don't: Forget about delivery costs when comparing prices Don't: Skip the inspection - bad boxes cause more problems than they save
Measure your current shipping boxes to understand what size you need
Calculate how many boxes you use per month
Contact RePackify and other local suppliers for quotes
Compare total costs including delivery
Start with a smaller order to test quality before buying in bulk
Bottom line: Used Gaylord boxes can cut your packaging costs significantly while giving you the same protection as new boxes. The key is finding a reliable supplier and choosing the right specifications for your needs.
Get competitive pricing and availability for your specific requirements. We offer: