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Gaylord Boxes Dimensions & Specifications

Standard gaylord box dimensions, wall configurations, and weight ratings for corrugated bulk containers.

Standard Sizes
NameDimensionsWeightNotes
Standard Pallet Box48" x 40" x 36"25-60 lbsFits standard GMA pallet. Most common gaylord size.
Full-Height Box48" x 40" x 48"30-75 lbsTaller version for lightweight, voluminous materials.
Half-Height Box48" x 40" x 24"20-45 lbsLower profile for dense or heavy materials.
Square Box48" x 48" x 36"30-65 lbsSquare footprint for drum pallets and special applications.
Construction Types

2-Wall (Double Wall)

Two layers of fluting. Light-duty applications up to 500 lbs. Most economical option.

3-Wall (Triple Wall)

Three layers of fluting. Medium-duty up to 1,200 lbs. Good balance of strength and cost.

4-Wall

Four layers of fluting. Heavy-duty up to 2,000 lbs. Industrial and manufacturing applications.

5-Wall

Five layers of fluting. Maximum strength up to 2,500+ lbs. Heaviest materials and roughest handling.

Shipping Notes
Gaylords ship flat (knocked down) for efficient transport — a standard trailer holds 200-400+ KD gaylords. Assembled gaylords on pallets: 20-24 per trailer depending on height.
Frequently Asked Questions

What size is a standard gaylord box?

The most common gaylord box is 48 inches by 40 inches by 36 inches tall, designed to fit on a standard GMA pallet.

How much weight can a gaylord box hold?

Weight capacity ranges from 500 lbs (2-wall) to 2,500+ lbs (5-wall) depending on wall thickness. Most industrial applications use 3-wall or 4-wall gaylords rated for 1,200-2,000 lbs.