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New Plastic Pallets

New plastic pallets are freshly manufactured with no prior use, offering consistent dimensions and maximum durability.

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About New Plastic Pallets

New plastic pallets are manufactured from virgin HDPE or other plastics and have never been used in commerce. These pallets offer the highest consistency in dimensions and performance, critical for automated warehouse systems and export applications.

Plastic pallets provide significant advantages over wood in specific applications: they're impervious to moisture, don't harbor pests or require heat treatment for export, and have predictable service lives measured in years rather than trips. The smooth surfaces are easy to sanitize for food and pharmaceutical applications.

New plastic pallets command premium pricing, typically 3-5x the cost of wood alternatives. This investment pays off in closed-loop systems where pallets complete many cycles, or in applications where plastic's specific properties (washability, pest resistance, consistency) are essential.

Manufacturing options include injection molding (strongest, most expensive), structural foam, and thermoformed construction. Each has different strength characteristics and price points suitable for different applications.

What to Look For When Buying

  • Construction type (injection molded, structural foam, thermoformed)
  • Static, dynamic, and racking load capacities
  • Compatibility with your handling equipment
  • Material composition for your application requirements
  • Dimensional consistency for automated systems

Ideal For

  • Food and beverage (FDA compliant options)
  • Pharmaceutical distribution
  • Export without ISPM 15 requirements
  • Automated warehouse systems (AS/RS)
  • Closed-loop supply chains
  • Clean room environments

Buying Tips

  • Compare total cost of ownership, not just purchase price
  • Verify load ratings match your heaviest expected loads
  • Consider used plastic pallets for significant savings
  • Standardize on common sizes for pooling flexibility
  • Factor in return logistics for closed-loop economics

Pricing Expectations

New plastic pallets typically cost $50-150 depending on construction type and load rating. High-capacity rackable pallets can exceed $200.

Service Life: New plastic pallets typically provide 50-100+ trips over 5-10 years of service.

Other Plastic Pallets Conditions